BRAINCHILD ELECTRONIC CO.,LTD.
Brainchild is the largest controller maker in Taiwan, and the only maker of paperless recorder in Taiwan. With good quality and competitive prices, our paperless recorders have been sold over 70 countries in the world. A strong and experienced R&D team allows us to offer customers innovative and state-of-art paperless recorders all the years, including high performance paperless recorder, 18 channel paperless recorder, and paperless chart recorder. It is our philosophy in pursuit of perfection through continuous improvement.
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BTC-2500

Categories  > Process Controllers > High-performance PID controllers

Product Name: 50 x 26 mm high performance fuzzy + PID controller
Description: The series of single loop controllers are used for more sophisticated system, full of unique features, powerful fuzzy + PID control performance, very fast sample rate and minimum overshoot.

Features: High accuracy 18-bit input A-D
High accuracy 15-bit output D-A
Fast input sample rate (5 times / second)
Basic & full function
User menu configurable
Pump control
Fuzzy+PID microprocessor-based control
Automatic programming
Differential control
Auto-tune function
Self-tune function
Sleep mode function
"Soft-start " ramp and dwell timer
Programmable inputs (thermocouple,RTD,mA,VDC)
Analog input for remote set point and CT
Event input for changing function & set point
Programmable digital filter
Hardware lockout + romote lockout protection
Loop break alarm
Heater break alarm
Sensor break alarm+Bumpless transfer
RS-485,RS-232 communication
Analong retransmission
Signal conditioner DC power supply
A wide variety of output modules available
Safety UL / CSA / IEC1010-1
EMC / CE EN 61326

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-Top-

Specification: Power
90 - 264 VAC, 47 - 63 Hz, 15VA, 7W maximum
11 - 26 VAC / VDC, SELV, Limited Energy, 15VA, 7W maximum

Input 1
Characteristics :
Type
Range
Accuracy@ 25 °C
Input Impedance
J

-120 ~ 1000 °C
(-184 ~ 1832 °F)

±2 °C
2.2MΩ
K
-200 ~ 1370 °C
(-328 ~ 2498°F)
±2 °C
2.2MΩ
T
-250 ~ 400°C
(-418 ~ 752°F)
±2 °C
2.2MΩ
E
-100 ~ 900 °C
(-148 ~ 1652 °F)
±2 °C
2.2MΩ
B
0 ~ 1820 °C
(32 ~ 3308 °F)
±2 °C
(200°C - 1820°C)
2.2MΩ
R
0 ~ 1768 °C
(32 ~ 3214 °F)
±2 °C
2.2MΩ
S
0 ~ 1768 °C
(32 ~ 3214 °F)
±2 °C
2.2MΩ
N
-250 ~ 1300 °C
(-418 ~ 2372 °F)
±2 °C
2.2MΩ
L
-200 ~ 900 °C
(-328 ~ 1652 °F)
±2 °C
2.2MΩ
PT100
(DIN)
-210 ~ 700 °C
(-346 ~ 1292 °F)
±0.4°C
1.3KΩ
PT100
(JIS)
-200 ~ 600 °C
(-328 ~ 1112 °F)
±0.4°C
1.3KΩ
mV
-8 ~ 70mV
±0.05%
2.2MΩ
mA
-3 ~ 27mA
±0.05%
70.5Ω
V
-1.3 ~ 11.5V
±0.05%
302KΩ

Resolution : 18 bits
Sampling Rate : 5 times / second
Maximum Rating : -2 VDC minimum, 12 VDC maximum( 1 minute for mA input )
Temperature Effect : ±1.5 uV/ °C for all inputs except mA
                              input ±3.0 uV/ °C for mA input
Sensor Lead Resistance Effect :
   T/C: 0.2uV/ohm
   3-wire RTD: 2.6 °C/ohm of resistance difference of two leads
   2-wire RTD: 2.6 °C/ohm of resistance sum of two leads 200nA
Common Mode Rejection Ratio ( CMRR ) : 120dB
Normal Mode Rejection Ratio ( NMRR ) : 55dB
Sensor Break Detection :
   Sensor open for TC, RTD and mV inputs,
   below 1 mA for 4-20 mA input,
   below 0.25V for 1 - 5 V input, unavailable for other inputs.
Sensor Break Responding Time :
   Within 4 seconds for TC, RTD and mV inputs,
   0.1 second for 4-20 mA and 1 - 5 V inputs.

Input 2
Resolution : 18 bits
Sampling Rate : 1.66 times / second
Maximum Rating : -2 VDC minimum, 12 VDC maximum
Emperature Effect : ±1.5uV/ °C for all inputs except mA
                             input ±3.0uV/ °C for mA input
Common Mode Rejection Ratio ( CMRR ): 120dB
Normal Mode Rejection Ratio ( NMRR ) : 55dB
Sensor Break Detection : Below 1 mA for 4-20 mA input,
                                      below 0.25V for 1 - 5V input,
                                      unavailable for other inputs.
Sensor Break Responding Time : 0.5 second

Characteristics :
Type
Range
Accuracy@ 25 °C
Input Impedance
CT94-1

0-50.0 A

±2%
of Reading
±0.2A
302K
mA
-3mA-27mA
±0.05%
70.5 +0.8V / input current
V
-1.3V-11.5V
±0.05%
302K

 

Input 3 (Event Input)
Logic Low : -10V minimum, 0.8V maximum.
Logic High : 2V minimum, 10V maximum
External pull-down Resistance : 400 K maximum
External pull-up Resistance : 1.5 M minimum
Functions :
Select second set point and/or PID , reset alarm 1 and/or
alarm 2 , disable output 1 and/or output 2 , remote lockout.

Output 1 / Output 2
Relay Rating : 2A/240 VAC, life cycles 200,000 for resistive load
Pulsed Voltage : Source Voltage 5V, current limiting resistance 66 .
Linear Output Characteristics:
Type
Zero Tolerance
Span Tolerance
Load Capacity
4-20 mA

3.8-4 mA

20-21 mA
500Ω max.
0-20 mA
0 mA
20-21 mA
500Ω max.
0-5 V

0 V

5-5.25 V
10KΩ min.
1-5 V
0.95-1 V
5-5.25 V
10KΩ min.
0-10 V
0 V
10-10.5 V
10KΩ min.

 

Linear Output
   Resolution : 15 bits
   Output Regulation : 0.01 % for full load change
   Output Settling Time : 0.1 sec. ( stable to 99.9 % )
   Isolation Breakdown Voltage : 1000 VAC
   Temperature Effect : ±0.0025 % of SPAN / °C
Triac ( SSR ) Output
   Rating : 1A / 240 VAC
   Inrush Current : 20A for 1 cycle
   Min. Load Current : 50 mA rms
   Max. Off-state Leakage : 3 mA rms
   Max. On-state Voltage : 1.5 V rms
   Insulation Resistance : 1000 Mohms min. at 500 VDC
   Dielectric Strength : 2500 VAC for 1 minute
DC Voltage Supply Characteristics (Installed at Output 2)
Type
Tolerance
Max. Output Current
Ripple Voltage
Isolation Barrier
20 V

±1.0 V

25 mA

0.2 Vp-p

500 VAC
12 V
±0.6 V
40 mA
0.1 Vp-p
500 VAC
5 V
±0.25 V
80 mA
0.05 Vp-p
500 VAC

Alarm 1/ Alarm 2 ( Output 2 )
Alarm 1 Relay :
Form A or Form B for BTC-9300, Form C for BTC4300,
BTC-8300, 5V Logic output for BTC-2500 Max. Rating
2A/240VAC, life cycles 200,000 for resistive load.
Alarm 2 Relay :
Form A,Max. rating 2A/240VAC, life cycles 200,000 for resistive load.
Alarm Functions :
Dwell timer,                                     Deviation High / Low Alarm,
Deviation Band High / Low Alarm,      PV1 High / Low Alarm,
PV2 High / Low Alarm,                     PV1 or PV2 High /Low Alarm,
PV1-PV2 High /Low Alarm,               Loop Break Alarm,
Sensor Break Alarm.
Alarm Mode : Normal, Latching, Hold, Latching / Hold.
Dwell Timer : 0 - 6553.5 minutes

Data Communication
Interface : RS-232 ( 1 unit ), RS-485 ( up to 247 units )
Protocol : Modbus Protocol RTU mode
Address : 1 - 247
Baud Rate : 0.3 ~ 38.4 Kbits/sec
Data Bits : 7 or 8 bits
Parity Bit : None, Even or Odd
Stop Bit : 1 or 2 bits
Communication Buffer : 50 bytes

Analog Retransmission
Functions : PV1, PV2, PV1-PV2, PV2-PV1, Set Point,
                 MV1, MV2, PV-SV deviation value
Output Signal : 4-20 mA, 0-20 mA, 0-1V, 0-5V, 1-5V, 0-10V
Resolution : 15 bits
Accuracy : ±0.05 % of span ±0.0025 %/ °C
Load Resistance : 0 - 500 ohms ( for current output ),10 K ohm minimum ( for voltage output )
Output Regulation : 0.01 % for full load change
Output Settling Time : 0.1 sec. (stable to 99.9 % )
Isolation Breakdown Voltage : 1000 VAC min.
Integral Linearity Error : ±0.005 % of span
Temperature Effect : ±0.0025 % of span/ °C
Saturation Low : 0 mA ( or 0V )
Saturation High : 22.2 mA ( or 5.55V, 11.1V min. )
Linear Output Range : 0 - 22.2mA(0-20mA or 4-20mA),
                                 0 - 5.55V ( 0 - 5V, 1 - 5V ),
                                 0 - 11.1 V ( 0 - 10V )

User Interface
Dual 4-digit LED Displays :
BTC-4300                    Upper 0.55" ( 14mm )
                                   Lower 0.4" ( 10 mm )
BTC-8300, BTC-9300      Upper 0.4" ( 10 mm )
                                   Lower 0.31" ( 8 mm )
BTC-2500                    0.4"(10mm)
Keypad : 3 keys
Programming Port : For automatic setup, calibration and testing
Communication Port : Connection to PC for supervisory control

Control Mode
Output 1 : Reverse ( heating ) or direct ( cooling )action
Output 2 : PID cooling control, cooling P band 1 ~ 255% of PB
ON-OFF : 0.1 - 55.6 ( °C ) hysteresis control ( P band = 0 )
P or PD : 0 - 100.0 % offset adjustment
PID : Fuzzy logic modified , Proportional band 0 ~ 500.0 °C ,
Integral time 0 - 1000 seconds , Derivative time 0 - 360.0 seconds
Cycle Time : 0.1 - 100.0 seconds
Manual Control : Heat (MV1) and Cool (MV2)
Auto-tuning : Cold start and warm start
Failure Mode : Auto-transfer to manual mode while sensor break or A-D converter damage
Ramping Control : 0 ~ 500.0 °C/minute or 0 ~ 500.0 °C/hour ramp rate
Sleep Mode : Enable or Disable
Ramping Control : 0 ~ 500.0 °C/minute or 0 ~ 500.0 °C/hour ramp rate
Power Limit : 0 - 100 % output 1 and output 2
Pump / Pressure Control : Sophisticated functions provided
Remote Set Point : Programmable range for voltage or current input
Differential Control : Control PV1 - PV2 at set point
Digital Filter
Function : First order
Time Constant : 0, 0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 seconds programmable

Environmental & Physical
Operating Temperature : -10°C to 50°C
Storage Temperature : -40°C to 60°C
Humidity : 0 to 90 % RH ( non-condensing )
Insulation Resistance : 20 Mohms min. ( at 500 VDC )
Dielectric Strength : 2000 VAC, 50/60 Hz for 1 minute
Vibration Resistance : 10 - 55 Hz, 10 m/s² for 2 hours
Shock Resistance : 200 m/s² ( 20 g )
Moldings : Flame retardant polycarbonate
Dimensions :
BTC-4300 ---96mm(W) X 96mm(H) X 66mm(D), 53 mm depth behind panel

BTC-8300 ---48mm(W) X 96mm(H) X 80mm(D), 65 mm depth behind panel

BTC-9300 ---50.7mm(W) X 50.7mm(H) X 88.5mm(D), 75mm depth behind panel

BTC-2500 ---50mm(W) X 26.5mm(H) X 110.5 mm(D), 98.0 mm depth behind panel

Mounting:
BTC-4300 ---panel mount, cutout 92 X 92 ( mm )
BTC-8300 ---panel mount, cutout 45 X 92 ( mm )
BTC-9300 ---panel mount, cutout 45 X 45 ( mm )
BTC-2500 ---panel mount, cutout 45 X 22.2 ( mm )

Weight :
BTC-4300 --- 255 grams
BTC-8300 --- 220 grams
BTC-9300 --- 150 gram
BTC-2500 --- 120 grams

Approval Standards
Safety : UL 61010C-1 , CSA C22.2 No. 24-93 , EN61010-1 (IEC1010-1)
Protective Class :
    BTC-8300, BTC-4300:
          IP 20 housing and terminals with protective covers.
    BTC-2500, BTC-9300:
          NEMA 4X(IP65) front panel , IP 20 housing and terminals
EMC : EN61326
Other Description:

BTC-2500 - □□□□□□
                        1      2      3      4      5      6      

1     Power Input
               4: 90 - 264 VAC, 47-63 HZ
               5: 11 - 26 VAC or VDC, SELV, Limited Energy

2     Signal Input
               1: Standard Input
                        Input 1-Universal Input
                                 Thermocouple: J, K, T, E, B, R, S, N, L
                                 RTD: PT100 DIN, PT100 JIS Current: 4 - 20mA, 0 - 20mA
                                 Voltage: 0 - 1V, 0 - 5V, 1 - 5V, 0-10V
                        Input 2-CT: 0 - 50 Amp.AC
                                 Current Transformer
                                 Analog Input: 0 - 1V, 0 - 5V, 1 - 5V, 0 - 10V
                                 Event Input (EI)
               9: Special Order

3    Output 1
               0: None
               1: Relay rated 2A / 240VAC
               2: Pulsed voltage to drive SSR, 5V / 30mA
               3: Isolated 4 - 20mA / 0 - 20mA
               4: Isolated 1 - 5V / 0 - 5V
               5: Isolated 0 - 10V
               6: Triac output 1A / 240VAC,SSR
               C: Pulsed Voltage to drive SSR, 14V/40mA
               9: Special order

4    Output 2 / Alarm 2
               0: None
               1: Form A relay 2A / 240VAC
               2: Pulsed voltage to drive SSR, 5V / 30mA
               3: Isolated 4 - 20mA / 0 - 20mA
               4: Isolated 1 - 5V / 0 - 5V
               5: Isolated 0 - 10V
               6: Triac output, 1A / 240VAC, SSR
               7: Isolated 20V / 25 mA DC Output Power Supply
               8: Isolated 12V / 40 mA DC Output Power Supply
               9: Isolated 5V / 80 mA DC Output Power Supply
               C: Pulsed Voltage to drive SSR, 14V/40mA
               A: Special order

5    Alarm 1
               1: 5V Logic Output
               9: Special order

6    Communications
               0: None
               1: RS-485 interface
               2: RS-232 interface
               3: Retransmit 4 - 20 mA / 0 - 20 mA
               4: Retransmit 1 - 5V / 0 - 5V
               5: Retransmit 0 - 10V
               9: Special order

 
This is the specification for BTC-2500, 50 x 26 mm high performance fuzzy + PID controller which includes model, name, description and specification for BTC-2500, 50 x 26 mm high performance fuzzy + PID controller. Related Keywords : High-performance PID controllers, PID controller. controller

 

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Address :  6F, No.209, Chongyang Rd., Nangang District, Taipei, 115,Taiwan (R.O.C.)
Telephone :  886-2-27861299  Fax :  886-2-27861395  
Sales email : sales@brainchild.com.tw 

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