BRAINCHILD ELECTRONIC CO.,LTD.
Brainchild is the largest controller maker in Taiwan, and the only maker of paperless recorder in Taiwan. With good quality and competitive prices, our paperless recorders have been sold over 70 countries in the world. A strong and experienced R&D team allows us to offer customers innovative and state-of-art paperless recorders all the years, including high performance paperless recorder, 18 channel paperless recorder, and paperless chart recorder. It is our philosophy in pursuit of perfection through continuous improvement.

We always keep a close eye on the overall production process ensuring that international norms of manufacturing are ethically followed. High quality 48 x 48 mm low cost and dual display controller, BTC-9100 BRAINCHILD ELECTRONIC CO.,LTD. supplies with specification and description particularized listed for your reference.

BTC-9100, 48 x 48 mm low cost and dual display controller

Categories  > Temperature Controllers > Low-cost PID controllers > 48 x 48 mm low cost and dual display controller


48 x 48 mm low cost and dual display controller

Product name :

48 x 48 mm low cost and dual display controller


Description :

The Fuzzy Logic plus PID microprocessor-based temperature controller, incorporate two bright, easy to read 4-digit LED display, indicating process value and set point value. The Fuzzy Logic technology enables a process to reach a predetermined set point in the shortest time, with the minimum of overshoot during power-up or external load disturbance.

As a professional and experienced manufacturer, we supply high-performance and quality temperature controllers, which are also called temperature control, electronic temperature control, electronic temperature controller, and PID controller.


Features :

  • Easy-to-use
  • Fuzzy modified PID heat & cool control
  • Fast A-D sampling rate (5 times/s)
  • Universal input (PT100, thermocouple) with high accuracy 18-bit A-D
  • Analog output (linear current or voltage) uses high accuracy 15-bit D-A
  • RS-485 RS-232 interface
  • Programming port provided on board
  • Support manual control & auto-tune function
  • Wide variety of alarm mode selection
  • Lockout protection control
  • Bumpless transfer during failure mode
  • Soft-start ramp and dwell timer
  • Bright display stabilized with digital filter
  • SEL function allows to rearrange user menu
  • UL/CSA/CE approval
  • High performance with low cost


Specification :

Power 
90 - 250 VAC, 47 - 63 Hz, 12VA, 5W maximum
11 - 26 VAC / VDC, SELV, Limited Energy, 12VA, 5W maximum

Input 1 Characteristics 
Resolution18 bits
Sampling Rate5 times / second
Maximum Rating-2 VDC minimum, 12 VDC maximum( 1 minute for mA input )
Temperature Effect±1.5 uV/ °C for all inputs except mA
input ±3.0 uV/ °C for mA input
Sensor Lead Resistance EffectT/C: 0.2uV/ohm
3-wire RTD: 2.6 °C/ohm of resistance difference of two leads
2-wire RTD: 2.6 °C/ohm of resistance sum of two leads
Burn-out Current200nA
Common Mode Rejection Ratio ( CMRR )120dB
Normal Mode Rejection Ratio ( NMRR )55dB
Sensor Break DetectionSensor open for TC, RTD and mV inputs,
Sensor short for RTD input,
below 1 mA for 4-20 mA input,
below 0.25V for 1 - 5 V input, unavailable for other inputs.
Sensor Break Responding Time Within 4 seconds for TC, RTD and mV inputs,
0.1 second for 4-20 mA and 1 - 5 V inputs.

Input 1
Type Range  Accuracy@ 25 °C Input Impedance
J -120 ~ 1000 °C (-184 ~ 1832 °F) ±2 °C 2.2MΩ
K -200 ~ 1370 °C (-328 ~ 2498°F) ±2 °C 2.2MΩ
T -250 ~ 400°C (-418 ~ 752°F) ±2 °C 2.2MΩ
E -100 ~ 900 °C (-148 ~ 1652 °F) ±2 °C 2.2MΩ
B 0 ~ 1800 °C (32 ~ 3372 °F) ±2 °C (200°C - 1800°C) 2.2MΩ
R 0 ~ 1767.8 °C (32 ~ 3214 °F) ±2 °C 2.2MΩ
S 0 ~ 1767.8 °C (32 ~ 3214 °F) ±2 °C 2.2MΩ
N -250 ~ 1300 °C (-418 ~ 2372 °F) ±2 °C 2.2MΩ
L -200 ~ 900 °C (-328 ~ 1652 °F) ±2 °C 2.2MΩ
PT100 (DIN) -210 ~ 700 °C (-346 ~ 1292 °F) ±0.4°C 1.3KΩ
PT100 (JIS) -200 ~ 600 °C (-328 ~ 1112 °F) ±0.4°C 1.3KΩ
mV -8 ~ 70mV ±0.05% 2.2MΩ
mA -3 ~ 27mA ±0.05% 70.5Ω
V -1.3 ~ 11.5V ±0.05% 650KΩ

Output 1 / Output 2 Linear Output Characteristics
Relay Rating2A/240 VAC, life cycles 200,000 for resistive load
Pulsed Voltage Source Voltage 5V, current limiting resistance 66Ω .

Linear Output Characteristics
Type Zero Tolerance Span Tolerance Load Capacity
4-20 mA 3.6-4 mA 20-21 mA 500Ω max.
0-20 mA 0 mA 20-21 mA 500Ω max.
0-5 V 0 V 5-5.25 V 10KΩ min.
1-5 V 0.9-1 V 5-5.25 V 10KΩ min.
0-10 V 0 V 10-10.5 V 10KΩ min.

Linear Output  
Resolution 15 bits
Output Regulation 0.02 % for full load change
Output Settling Time 0.1 sec. ( stable to 99.9 % )
Isolation Breakdown Voltage  1000VAC
Temperature Effect ±0.01 % of SPAN / °C

Triac ( SSR ) Output  
Rating 1A / 240 VAC
Inrush Current 20A for 1 cycle
Min. Load Current 50 mA rms
Max. Off-state Leakage 3 mA rms
Max. On-state Voltage 1.5V rms
Insulation Resistance 1000 Mohms min. at 500 VDC
Dielectric Strength 2500 VAC for 1 minute

Alarm
Alarm Relay Form C,Max. rating 2A/240VAC, life cycles 200,000 for resistive load.
Alarm Functions Dwell timer,
Deviation High / Low Alarm,
Deviation Band High / Low Alarm
Process High / Low Alarm
Alarm Mode Normal, Latching, Hold, Latching / Hold.
Dwell Timer  0.1 - 4553.6 minutes

Data Communication  
Interface RS-232 ( 1 unit ), RS-485 ( up to 247 units )
Protocol  Modbus Protocol RTU mode
Address 1 - 247
Baud Rate 2.4 ~ 38.4 Kbits/sec
Data Bits 7 or 8 bits
Parity Bit None, Even or Odd
Stop Bit 1 or 2 bits
Communication Buffer 160 bytes

Analog Retransmission  
Output Signal 4-20 mA, 0-20 mA, 0-1V, 0-5V, 1-5V, 0-10V
Resolution 15 bits
Accuracy ±0.05 % of span ±0.0025 %/ °C
Load Resistance 0 - 500 ohms ( for current output ),10 K ohm minimum ( for voltage output )
Output Regulation  0.01 % for full load change

User Interface  
Dual 4-digit LED Displays BTC-4100                  Upper 0.55" ( 14mm )
                                   Lower 0.4" ( 10 mm )
BTC-7100, BTC8100, BTC9100
                                   Upper 0.4" ( 10 mm )
                                   Lower 0.31" ( 8 mm )
Keypad 4 keys
Programming Port For automatic setup, calibration and testing
Communication Port Connection to PC for supervisory control

Control Mode  
Output 1 Reverse ( heating ) or direct ( cooling )action
Output 2 PID cooling control, cooling P band 50 ~ 300% of PB, dead band -36.0 ~ 36.0% of PB
ON-OFF 0.1 - 90.0 ( °F ) hysteresis control ( P band = 0 )
P or PD  0 - 100.0 % offset adjustment
PID Fuzzy logic modified , Proportional band 0.1 ~ 900.0°F ,
Integral time 0 - 3600 seconds , Derivative time 0 - 360.0 seconds
Cycle Time 0.1 - 90.0 seconds
Manual Control Heat (MV1) and Cool (MV2)
Auto-tuning Cold start and warm start
Failure Mode Auto-transfer to manual mode while sensor break or A-D converter damage
Ramping Control 0 ~ 900.0°F/minute or 0 ~ 900.0 °F/hour ramp rate

Digital Filter  
Function First order
Time Constant 0, 0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 seconds programmable

Environmental & Physical  
Operating Temperature -10°C ~ 50°C
Storage Temperature -40°C ~ 60°C
Humidity 0 to 90 % RH ( non-condensing )
Altitude 2000m maximum
Pollution  Degree 2
Insulation Resistance 20 Mohms min. ( at 500 VDC )
Dielectric Strength  2000 VAC, 50/60 Hz for 1 minute
Vibration Resistance 10 - 55 Hz, 10 m/s² for 2 hours
Shock Resistance 200 m/s² ( 20 g )
Moldings Flame retardant polycarbonate
Dimensions BTC-4100 ---96mm(W) X 96mm(H) X 65mm(D), 53 mm depth behind panel
BTC-7100 ---72mm(W) X 72mm(H) X 78.2mm(D), 65 mm depth behind panel
BTC-8100 ---48mm(W) X 96mm(H) X 80mm(D), 65 mm depth behind panel
BTC-9100 ---48mm(W) X 48mm(H) X 116mm(D), 105 mm depth behind panel
Mounting BTC-4100 ---panel mount, cutout 92 X 92 ( mm )
BTC-7100 ---panel mount, cutout 68 X 68 ( mm )
BTC-8100 ---panel mount, cutout 45 X 92 ( mm )
BTC-9100 ---panel mount, cutout 45 X 45 ( mm )
Weight BTC-4100 --- 250 grams
BTC-7100 --- 200 grams
BTC-8100 --- 210 gram
BTC-9100 --- 150 grams

Approval Standards
Safety UL 61010C-1 , CSA C22.2 No. 24-93 , EN61010-1 (IEC1010-1)
Protective Class IP65 front panel with additional option,
IP50 front panel without additional option,
all indoor use,
IP 20 housing and terminals with protective cover.
EMC EN61326


Safety/Quality Approvals :

Brainchild integrates quality ISO9001, CE and UL certified systems and innovative technique to deliver market-leading dual display controller.


Ordering Code :

BTC-9100 -
1 2 3 4 5 6 7
 
1 Power Input4: 90 - 250 VAC, 47-63 HZ
5: 11 - 26 VAC or VDC, SELV, Limited Energy
2 Signal Input1: Standard Input
Thermocouple: J, K, T, E, B, R, S, N, L
RTD: PT100 DIN, PT100 JIS 
2: 0 - 60 mV
3: 0 - 1 V
4: 0 - 5 V
5: 1 - 5 V
6: 4 - 20 mA
7: 0 - 20 mA
8: 0 - 10V
9: Special Order
3 Output 10: None
1: Relay rated 2A / 240VAC
2: Pulsed voltage to drive SSR, 5V / 30mA
3: Isolated 4 - 20mA / 0 - 20mA
4: Isolated 1 - 5V / 0 - 5V
5: Isolated 0 - 10V
6: Triac output 1A / 240VAC,SSR
C: Pulsed voltage to drive SSR, 14V/40mA
9: Special order
4 Output 2 0: None
1: Form A relay 2A / 240VAC
2: Pulsed voltage to drive SSR, 5V / 30mA
3: Isolated 4 - 20mA / 0 - 20mA
4: Isolated 1 - 5V / 0 - 5V
5: Isolated 0 - 10V
6: Triac output, 1A / 240VAC, SSR
7: Isolated 20V / 25 mA DC Output Power Supply
8: Isolated 12V / 40 mA DC Output Power Supply
9: Isolated 5V / 80 mA DC Output Power Supply
C: Pulsed voltage to drive SSR, 14V/40mA
A: Special order
5 Alarm 0: None
1: Form C relay 2A / 240VAC
9: Special order
6 Communications 0: None
1: RS-485 interface
2: RS-232 interface(not available for BTC-7100)
3: Retransmit 4 - 20 mA / 0 - 20 mA
4: Retransmit 1 - 5V / 0 - 5V
5: Retransmit 0 - 10V
9: Special order
7 Options 0: Panel mount IP50 standard
1: Panel mount IP65 water resistant rubber installed
2: DIN Rail mount with IP50 (for BTC-9100 only)
3: DIN Rail mount with IP65 (for BTC-9100 only)


Documentation :

Brochure LF9100 ( 1.05MB / 6 pages )
User Manual UM91001A (649KB / 78pages )
UM91001G (979KB / 79pages )





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